CUSTOM ORDERS

Custom surfboard shaping is a meticulous and creative process that involves the collaboration between a skilled shaper and the surfer to create a personalized board that perfectly suits the rider’s style and preferences. The journey begins with an in-depth consultation between the shaper and the surfer. During this initial stage, Lyle listens to the surfer’s needs, skill level, preferred surfing conditions, and desired performance characteristics. This information is crucial as it serves as the foundation for designing a board that will optimize the surfer’s experience on the waves.

After gathering all the necessary input, the Lyle proceeds to create a unique template that encompasses the board’s dimensions, rocker profile, and rail design. The template serves as a blueprint for the surfboard’s construction and is carefully tailored to the surfer’s individual requirements. Once the template is finalized, Lyle selects the appropriate materials, typically a foam core, and begins the shaping process. Using various shaping tools and techniques, the Lyle meticulously carves and contours the foam core to match the template. This stage requires a perfect balance between craftsmanship and technical expertise, as even slight adjustments can significantly impact the board’s performance.

With the shaping completed, the board enters the glassing phase, during which multiple layers of fiberglass cloth and resin are applied to reinforce the board’s structure and provide durability. The glassing process can also incorporate custom designs or artwork, further enhancing the personal touch of the board. After the glassing is complete, the surfboard undergoes a curing period to ensure the resin fully sets and hardens. Finally, the custom surfboard is sanded and finished to achieve the desired smoothness and performance. The end result is a masterpiece of craftsmanship, uniquely tailored to the surfer’s style, preferences, and riding experience, providing an unparalleled connection between rider and wave.

The process of crafting a custom surfboard is an art that combines technical expertise, creativity, and a deep understanding of the surfer’s needs. From the initial consultation to the final finishing touches, the collaboration between the shaper and the surfer culminates in a one-of-a-kind board that perfectly complements the rider’s skill and riding style. This personalized approach to surfboard construction not only enhances the surfing experience but also reflects the essence of the sport – the pursuit of individuality, connection with the ocean, and the freedom of riding the waves in a way that is truly unique to each surfer.